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Flexible PCB Design

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At Masters & Young, we design and manufacture advanced flexible printed circuit boards (flex PCBs) for clients across defence, medical, aerospace, mining, and industrial sectors. With over 25 years of experience in electronic system design and manufacturing, our Brisbane-based team delivers flexible PCB solutions that combine precision engineering, durability, and industry-leading quality standards.

What is Flexible PCB Design?

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A flexible PCB is a printed circuit board built on flexible substrate material, allowing it to bend and conform to complex shapes and enclosures. Unlike rigid PCBs, flex PCBs are lightweight, compact, and capable of withstanding dynamic environments. This makes them a preferred choice for high-performance applications where space is limited, weight matters, or reliability in motion is critical.

At Masters & Young, we apply our Define, Design, Deliver methodology to ensure every flexible PCB design meets the exact technical and operational requirements of your project.

Industry-Standard Quality and Testing

Benefits of Flexible PCBs

Flexible PCBs are more than just a space-saving solution. They offer a wide range of engineering and performance advantages, including:

  • Compact design: Ideal for miniaturised devices and tight enclosures.
  • Durability: Withstand vibration, shock, and repeated flexing without compromising performance.
  • Lightweight construction: Reducing overall system weight for aerospace and wearable devices.
  • Improved reliability: Fewer connection points minimise the risk of failure.
  • Versatility: Adaptable to curved, folded, or irregular product designs.

These benefits make flexible PCBs suitable for advanced technologies such as medical implants, wearable electronics, aerospace controls, and ruggedised military equipment.

Our Flexible PCB Design Services

Masters & Young provides end-to-end flexible PCB solutions, including:

  • Custom PCB design tailored to your mechanical and electrical requirements.
  • Prototyping and testing to validate performance and reliability.
  • High-density interconnect (HDI) design for complex systems requiring more functionality in less space.
  • Material selection to ensure flexibility, heat resistance, and durability.
  • Assembly and manufacturing are done using our state-of-the-art in-house facilities.
  • Inspection and quality control with AOI, X-Ray, and IPC Class 3 assembly standards.

Every design is backed by our ISO 9001:2015 and AS9100D certifications, giving you complete confidence in quality and compliance.

Why Work With Masters & Young?

When you partner with Masters & Young for your flexible PCB design, you benefit from:

  • Proven expertise: Delivering advanced electronic solutions since 1997.
  • End-to-end capability: From concept and prototyping to full-scale manufacturing.
  • Industry compliance: Meeting international standards for safety, reliability, and performance.
  • Collaboration and support: Working closely with your engineering team to achieve optimal results.
  • Scalable production: Handling projects from one-off prototypes to large production runs.

Whether you need a single prototype or a high-volume production solution, our team ensures precision, reliability, and on-time delivery.

Speak to Our Experts

Masters & Young is trusted by leading organisations across Australia for flexible PCB design and manufacturing. If your project requires a reliable, high-performance solution, our team is ready to assist. Contact us online or call  (07) 3208 6555 today to discuss your requirements.

FAQs

What industries use flexible PCBs?

Flexible PCBs are commonly used in medical devices, aerospace systems, automotive electronics, defence applications, and consumer technology such as wearables.

While flexible PCBs can have a higher initial cost due to material and design complexity, they often reduce overall system costs by eliminating connectors, reducing assembly time, and improving reliability.

Flexible PCBs are designed to withstand repeated bending, vibration, and extreme environments, making them highly durable in demanding applications.

Yes. Masters & Young designs and manufactures both flexible PCBs and rigid-flex PCBs, depending on the specific project requirements.

Absolutely. We offer prototyping and testing to validate your design before moving into full-scale production.

Leading the Way in Electronics R&D and Manufacturing Excellence

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